Casting &
Design for Manufacturing 铸造与
制造设计

This independent study bridges the gap between basic 3D-printed prototypes and manufacturing-ready hardware. Through hands-on experimentation, I am learning to translate a conceptual hardware enclosure into a high-fidelity physical product — applying DFM principles, silicone/resin casting, and desktop injection molding.

这门独立研究课程旨在弥合基础3D打印原型与量产就绪硬件之间的差距。通过动手实验， 我正在学习如何将一个概念性的硬件外壳转化为高保真度的实物产品——运用DFM原则、 硅胶/树脂浇铸以及桌面注塑成型技术。

Each project in this book documents both the theory and the actual making process, including mistakes, adjustments, and reflections along the way.

本过程记录中的每个项目，都完整记录了理论与实际制作过程，包括途中的失误、调整与反思。

Learning Goals学习目标

• Understand and apply core DFM rules in CAD — draft angles, parting lines, wall thickness
• 理解并在CAD中应用核心DFM规则——拔模角、分型线、壁厚
• Design internal structural features: mounting bosses, snap-fits, reinforcing ribs
• 设计内部结构特征：安装凸台、卡扣连接、加强筋
• Gain hands-on experience with mold-making, resin casting, and injection molding
• 通过实践获得模具制作、树脂浇铸和注塑成型的经验